PE extrusion laminating machine

Main parameters

 

 

1. Comprehensive Description:

 

The casting lamination line is equipped with high-performance extruder for raw materials such as HDPE, LDPE, LLDPE, PP, EVA, and laminates with a variety of substrates such as BOPP film, BOPET film, BOPP film, metalized film, non woven, aluminum foil and paper. To realize the perfect lamination purpose, the line can be customer-made with multi-layer co extrusion, film thickness measurement unit, corona treatment unit. The application of the line can range from PE coating with nonwoven for hygiene and medical purposes to flexible packaging.

 

 

2. Main Technical Parameters

 

 

Model

Customize 1600

Running line speed

Machinery

220m/min

Production

120-200m/min

Suitable type of base material

Paper, film, non-woven, woven plastic      

Foil, ultrathin fiber paper                

Suitable type of extruding resin

PE,PP,EVA                                                           

TPU                                 

PVC                                 

Operational automation degree

Main control cabinet

Master Control

Web transmission & extrusion

* PLC touch screen control for optional

Extrusion unit

Temperature monitoring & control

Unwinding unit(#1 & #2)

Web semi-automatic splicing

Rewinding unit

Cutting & roll changing

Total power

Theoretical maximum

130kw

Stable running

100kw

Total weight

15000kg (±5%)

Overall size

12.5M(L) * 7.5M(W) * 2.8M(H)

 

 

 

3. Product Features 

 

 

 

(1) Main parts of the machine manufactured by solid steel board to keep a high operational stability, without any shaking in running.

 

(2) Web running using the "inverter - motor" control method with constant tension system to ensure uniform coating.

 

(3) The raw resin through high L/D ratio screw plasticized with good fluidity.

 

(4) Multistage heating & thermostat designed to provide precise temperature control system.

 

(5) The extruding channels of T-die has been mirrored surface treatment to form a uniform waterfall.

 

(6) Central impression and high temperature resistant silicone roller collectively form the "high pressure - quick cooling" system, firm bonding and strongly tear resistance.

 

(7) Integrated control with a high degree of automation, but also retain some auto/manual operation for special production process.

 

Optional:

 

a. Rotating duplex / horizontal duplex unwinding (according to needs)

 

b. 3/5 motors system web transmission

 

c. Pneumatic reciprocating cutter / serrated cutter

 

d. PLC touch screen control

e. Corona treatment


Detailed description

4. Product Details

 

1. Our products are produced using standardized components, customers can buy at the local. For customers buy our machines, we follow the cost price to provide standardized components.
2. We can using particular brand components according to customer requirements, we provide services such as Siemens, Schneider, Yakama, Mitsubishi, Panasonic and other international brands for customers to choose.

3. For non-standardized parts, we offer a lifetime warranty and purchasing.

 

A. Unwinding#1 with Horizontal duplex structure, max diameter: 1800mm, max width: 1430mm

 

 

B. Automatic “photoelectric sensing - hydraulic pressure adjustment” web guide

 

 

C. Manual/automatic tension control by magnetic powder

 


 

D. Unwinding#2 with Horizontal duplex structure, max diameter: 800mm, max width: 1430mm

 


 

E. Separate integrated extrusion unit, convenient transverse reciprocating movement, controlled by motor

 

 

F. High-quality inner cavity heating T-die, the extruding channel through fine grinding mirror surface processing

 

 

G. Three rollers equipped with high quality rotary sealing joints and high pressure & surface high temperature resistant pipe

 

 

H.Both sides equipped with adjustable circular blade, controlled by DC motor, auto slitting waste edge; Adopt "fan - air channel" device to discharge waste

 

 

I. For safety and in order to meet the CE machinery & low voltage directive, the second corona treatment be placed above lamination unit

 

 

J. Duplex structure “impression roller - shaft” type surface friction rolling, max diameter: 1800mm, max width: 1430mm

 

 

K. All guide rollers are subjected to surface oxidation treatment and dynamic balance adjustment

 

Packaging, shipping and after-sale

5. Package Details 

 

 

A. We have experienced full-time workers in packing & strapping, sophisticated technology, attention to detail. Through the multilayer film wrapping and wire bundling fixed to ensure that every part of the machine to get full protection.

 

 

B.  Spare parts will use wooden / carton packaged separately

 

 

C. sent at random toolbox and wearing parts

 


 
 

6. Trading terms and after sales service
 

(1) We sold machines provide at least 360 days of quality assurance, during the warranty period, we assume full responsibility for the quality.
(2) The following three cases: beyond the quality guarantee period, improper operation and man-made damage, we still provide lifetime maintenance & guidance & commissioning of after-sales Service. However, engineers need to charge service fees. 
(3) The non-standard machines that we manufacture according to customer needs, for non-standard parts, we offer customization and maintenance of lifetime, but the cost may be slightly higher than the standardized parts. 
(4) Trading in FOB Term; the quoted price include the full price of the machine, transported to Ningbo Port fees, customs fees. Not include shipping and insurance charges. We can handle shipping on behalf of the purchaser, the cost paid separately by the purchaser.
(5) Earthquake, shipwrecks, war and other force majeure could be the grounds of exemption for delayed or cannot fulfill. Correspondingly, the other party's corresponding liability is also exempt.
(6) Installation and commissioning are part of after-sales service, at no additional charge. If the customer requests in writing, we will send qualified and experienced engineers. The fees borne by the customer, including but not limited to: transportation costs, accommodation costs, $ 100 per day in subsidies.
(7) Under any circumstances, customer information and contract details will be kept strictly confidential. Unless the court order or the consent of the client.
(8) Matters not covered in this document, refer to "United Nations Convention on Contracts for the International Sale of Goods (1980)" the relevant provisions solution. Both China and the United States are parties to the Convention.

7. Documents

A. Manuals, technical documentation, CE certificate (if required) will be sent along with the machine;
B. Bill of lading, invoices, certificates of origin (MFN certificate of origin), fumigation certificate (if required) will confirm with the client, and then sent via DHL or UPS:


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