EVA extrusion coating machine with UV device for PET card protection film

Main parameters



1.Main Technical Parameters

Model

Customize 1400

Running line speed

Machinery

150m/min

EVA coating

100-120m/min

PE/PP coating

100-120m/min

Suitable type of base material

PET (main)                                                                    

Other plastic film, PP non-woven   fabrics             

Foil, paper                                                                   

Suitable type of extruding resin

EVA                                                                               

PE,PP                                                                            

TPU,PVC                                                                        

Line process

Unwinding

Max diameter

Ø1200mm

Structure

Horizontal duplex

Rewinding

Motor/control

7.5kw/   Inverter

Max diameter

Ø600mm

Web guide precision

±1.0mm

Tension range

0-100N

Web cutting   & slitting & stitching

Unwinding

Semi-automatic splicing

Coating unit

Waste edge slitting & blowing device

Rewinding

Automatic   pneumatic cutter

Operational automation degree

Main control   cabinet

Master Control

Web transmission & extrusion

PLC *for options

Coating unit

Temperature monitoring & control

UV irradiation   unit

UV separate control  (Use according to demand)

Unwinding unit

Web semi-automatic splicing

Rewinding unit

Cutting & roll changing

Electric flip rack

Total power

Theoretical maximum

100kw

Stable running

45kw

Total weight

12000kg (±5%)

Overall size   (Without extruder)

10.5M(L) * 2.8M(W) * 2.8M(H)

Overall size   (With extruder )

10.5M(L)   * 8.5M(W) * 3.2M(H)


2.Comprehensive Description

EVA as a typical hot melt, with low melting point, high transparency characteristics. PET as a tensile film, with strong wear resistance, the advantages of high transparency. The combination of the two, resulting in a "PET card protection film", a very wide range of market demand.

This machine is designed specifically for PET card protection film, evenly coated and unique UV drying mode, providing the best product quality.


3. Product Features


(1) Horizontal duplex station unwinding, with automatic web guide device, replace the roller without stopping the machine.

(2) Adjustable corona processor to optimize web surface molecular structure according to demand for better adhesion.

(3) Custom high-precision T-die, internal heating type, the minimum coating amount of 8 microns, the thickness of the error does not exceed 5%.

(4) Matt central impression by precision grinding, and repeatedly sandblasting, to ensure that no bad point on EVA coating layer.

(5) The main motors are driven by the inverter, integrated control system, easy to operate, save manpower.

(6) UV device can optimize the molecular properties of EVA coating, enhance the transparency and protection of the final product.

(7) Integrated control, variable frequency speed adjustment, the operator can quickly grasp the basic operation.


Detailed description

4. Details and photos

 

1. Every detail will be described in detail by text and pictures, as confirmation.
2. We provide customized manufacture according to customer demand.
3. Manufactured in accordance with European CE safety standards.

A. Horizontal duplex station unwinding, with automatic web guide device, replace the roller without stopping the machine:

 


B. Adjustable corona processor to optimize web surface molecular structure according to demand for better adhesion:


 


C. Custom high-precision T-die, internal heating type, the minimum coating amount of 8 microns, the thickness of the error does not exceed 5%:


 


D. Matt central impression by precision grinding, and repeatedly sandblasting, to ensure that no bad point on EVA coating layer:



E. The main motors are driven by the inverter, integrated control system, easy to operate, save manpower:



F. UV device can optimize the molecular properties of EVA coating, enhance the transparency and protection of the final product:



G. Integrated control, variable frequency speed adjustment, the operator can quickly grasp the basic operation:


 


Through this link to view the video: 


Packaging, shipping and after-sale

5. Packaging and shipping

A. PE stretch film wrapping, steel wire fixed on truck:


B. Before the transport, will be painted anti-rust oil, and packaging with plastic film:


C. T-die, shafts and spare parts, using felt and wooden box:


6. Trading terms and after sales service

(1) We sold machines provide at least 360 days of quality assurance, during the warranty period, we assume full responsibility for the quality.
(2) The following three cases: beyond the quality guarantee period, improper operation and man-made damage, we still provide lifetime maintenance & guidance & commissioning of after-sales Service. However, engineers need to charge service fees. 
(3) The non-standard machines that we manufacture according to customer needs, for non-standard parts, we offer customization and maintenance of lifetime, but the cost may be slightly higher than the standardized parts. 
(4) Trading in FOB Term; the quoted price include the full price of the machine, transported to Ningbo Port fees, customs fees. Not include shipping and insurance charges. We can handle shipping on behalf of the purchaser, the cost paid separately by the purchaser.
(5) Earthquake, shipwrecks, war and other force majeure could be the grounds of exemption for delayed or cannot fulfill. Correspondingly, the other party's corresponding liability is also exempt.
(6) Installation and commissioning are part of after-sales service, at no additional charge. If the customer requests in writing, we will send qualified and experienced engineers. The fees borne by the customer, including but not limited to: transportation costs, accommodation costs, $ 100 per day in subsidies.
(7) Under any circumstances, customer information and contract details will be kept strictly confidential. Unless the court order or the consent of the client.
(8) Matters not covered in this document, refer to "United Nations Convention on Contracts for the International Sale of Goods (1980)" the relevant provisions solution. Both China and the United States are parties to the Convention.

7. Documents

A. Manuals, technical documentation, CE certificate (if required) will be sent along with the machine;
B. Bill of lading, invoices, certificates of origin (MFN certificate of origin), fumigation certificate (if required) will confirm with the client, and then sent via DHL or UPS:


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